Accomplished and result oriented leader with strong decision making ability and detail knowledge over 40 years in Production - operations & maintenance (O&M) activities including Supply chain functioning. Fair knowledge in Project & Plant management , Asset & Maintenance Management System, Manufacturing, Steel Processing and distribution, Warehouse Management .Significant long years of working experience in General Engineering and different manufacturing companies like, Textile machinery manufacturers, Paper& Pulp machinery, Railway Brake & signaling equipment, Industrial Cooling Tower, manufacturing of Engine Heads, Alternator cover for automobile industries and manufacturing of Portable conveyors, Truck Unloaders, Stackers, Grab Hoppers with dust collection and also in development and modifications of the same. Extensive manufacturing experience in conventional & CNC machining (Boring,Milling,Plasma & Laser cutting, Assembly, Fabrication & surface coating areas. Worked as a Product Development Manager and had exposure on plastic injection and rotary molded parts. A combined knowledge of processing and hands on experience on servicing & maintenance of plant machinery & equipment as well as Maintenance planning, Asset management policies, Business Strategic planning. Long years of professional industry capabilities and have substantial exposure in key areas like Computerized Production Planning and Scheduling, Inventory management in ERP environment, Estimation for labour and materials,Analysis of engineering drawing & BOM generations, Warehouse management, Industrial Engineering, Process capability studies,5S,ISO 9000 QAS & auditing, Lean Manufacturing, Costing, Supplier developments & capability audit, Sales & Dispatch functioning and equipment design, Strategic Management activities with continuous development ,assiting setting KPI's & monitoring performances as well as Health & Safety procedures.. A dynamic personnel who is comfortable working with people of all levels and have excellent commercial approach to solving problems and developing business process. Having proven people management skills with the ability to manage performance and motivate staff on an individual and team level.
Controlling end to end manufacturing & refurbishing of mobile bulk material handling equipment like, Jump Conveyors, Truck unloaders ( Dual or Triple Bay), Power Stackers, Grab Hoppers (with dust extraction) for different projects.
Controlling production of Fabrication shop, Machine shop (CNC Plasma -drilling machine, Milling, Heavy duty lathe & Drilling Machine etc), Automobile shop as well as Blasting & Painting shop. All fabricated steel structures were to be blasted and painted as per the requirement of the customer.
Working with Asset Management system, Policies, Strategies and implementation for maximise productivity/service delivery, minimise cost & minimise risk
Project Coordinating and monitoring & controlling all Production functional areas as per schedules as well as monitoring equipment maintenance in line with Asset Management policies
Organizing Project Planning & Scheduling and monitoring to ensure the plan is met as per the schedule & driving the deadlines
Preparing estimates for labour and material for all structurals as well as material take off to create material requisition for PO generation. Project cost monitoring in line with estimates.
Developing Supplier and auditing capabilities
Making Business strategies with Corporate Management and creating road maps from short term to long term goal
Training and implementing stuffs on Lean Management and 5S.
Productivity improvement by improving performance in every production & operational areas.
Ensuring Quality System is followed & maintained
Generating new methodology in production & processing areas,implementing documentation procedure & practices.
Providing support on equipment design on conveyors & Duct designing on Grab Hopper dust extracting system and execute to get the that done.
Coordinating with designers for product design and improvements
In house development and design modifications on different bulk handling equipments like Telebelts,Stackers,Truck Unloders and make sure that the modifications done.